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Wind Damage Rebuild - A1 RV Repair

Wind Damage Rebuild - A1 RV Repair: mobile RV repair service, flat-rate quoted by phone, RVIA certified techs.

What does wind damage actually do to an RV awning?

Wind damage totals awnings in layers. The fabric tears or detaches. The aluminum arms bend or snap.

The motor stops working or strips gears. The roller tube buckles.

The mounting brackets pull loose from the sidewall. We've seen 35 mph gusts tear Lippert Solera fabric clean off the roller, and we've seen failed motor brakes let the entire assembly collapse during a thunderstorm.

Every damage pattern is different. A 50 mph storm might just tear fabric on a Dometic, but bend both arms on a Carefree. We photograph the damage, test the motor and arms, and build a rebuild scope that addresses all failed components - not just the visible ones.

Last month we got a call from a Jayco owner in Tampa whose awning got hammered by a freak squall. The fabric was shredded, both arms were bent inward, and the motor hummed but didn't extend.

The customer thought they needed a complete replacement. We found the motor was fine - the limit switch was just stuck.

We straightened the arms, replaced the fabric with Lippert original, and had them back on the road. That's a $1,600 job. If we'd just swapped the motor, they'd have driven with broken arms and torn fabric for the rest of their trip.

Damage we find in wind-damage RVs:

How do we diagnose wind damage before we rebuild?

Diagnosis means hands-on inspection and functional testing. We arrive with a multimeter, a tape measure, and someone who's rebuilt 2,000+ awnings. We check motor voltage and amperage

Motor voltage and current draw under load

Limit switch response at full extension and retraction

What's the step-by-step rebuild process?

Rebuild means disassemble, replace failed parts, and reassemble to factory spec. Step one: we release all fabric tension and remove the awning from the RV. Step two: we slide the roller and arms out of the housing. Step thr

Bad motor, blown fuse, or seized arm bearing. Carefree and Dometic each fail differently.

UV degradation. Florida sun kills awning fabric in 5-7 years. Time to replace.

What do wind-damage awning rebuilds actually cost?

Cost ranges $1,200 to $3,800 depending on how many parts failed. A fabric-and-arm rebuild on a Carefree 16-foot awning runs $1,400 to $1,900. A full rebuild with motor, arms, roller, and fabric on a Lippert Solera runs $2,200 to $2,800.

A major rebuild on a large Dometic with structural damage to the RV frame runs $2,800 to $3,800. We quote flat-rate by phone once you describe the damage - no hidden charges, no surprise add-ons.

If the damage is worse than you told us, we call before we exceed the quote. If it's less, we bill less.

Parts cost us 40-50% of the total. Labor is the other 50-60%.

A Tiffin owner in Florida called after wind pulled their Lippert Solera awning away from the RV sidewall. They thought it was totaled.

We quoted $1,850 - new arms, new fabric, new brackets, full reassembly. When we got there, we found water damage inside the motor housing too, so we rebuilt the motor as well.

The total came to $2,100. We called and got approval.

They paid one bill, not a series of surprise invoices. That's how we work.

What's included in your quoted price:

How fast can you rebuild a wind-damaged awning?

Most rebuilds complete in 1-3 days. If we catch you in one of our covered metros and the damage is straightforward - bent arms and torn fabric, no motor issues - we can finish in

What warranty covers your wind-damage rebuild work?

We guarantee all rebuild work for 90 days from completion. That covers defects in our labor - bent seams, loose fasteners, poor electrical connections, fabric misalignment. It covers OEM parts we install - if a Lippert arm we put on breaks under normal use, we replace it.

It does NOT cover new wind damage, impact damage, or wear that happens after we finish. Our warranty is straightforward: if we did the work wrong, we fix it free.

If something we installed fails because of our work, you don't pay twice. We're not going to argue about it or make you jump through hoops. Call us, describe the problem, and we fix it.

A Coachmen owner in Tampa called 6 weeks after we rebuilt their Dometic awning. The fabric was pulling away from one corner - not normal wear, but a real issue.

We came back, tightened the attachment points, and re-tensioned the fabric. No charge.

That's the 90-day promise. If we left something loose or missed a fastener, we own it and we fix it.

A lot of shops don't back their work like that. We do.

What the 90-day warranty covers:

Frequently asked questions about rv awnings

Do we always need a full rebuild, or can we just replace the torn fabric?

Fabric-only replacement is the right call when the arms travel smoothly through their full range, the mounting brackets are flush against the coach wall, and the motor or spring tension holds position without drifting. In that case, we pull the old fabric, measure the drop and projection, order or cut the replacement, and re-tension the roller so the new fabric tracks evenly - that job runs $600-$900 depending on awning width.

Where we see fabric-only jobs go wrong is when a bent arm gets overlooked: a deformed arm creates uneven stress across the new fabric and tears it again within a season, sometimes sooner in high wind. On-site, we extend the awning fully and check each arm for twist, lateral bow, and pivot-point play before we recommend a path. If an arm needs replacing, that's $300-$600 per arm and we tell you before we order anything.

How much does a new Lippert Solera motor cost if that's the only thing we're replacing?

Motor replacement alone on a Lippert Solera runs $400-$650 depending on which Solera model you have and the condition of the existing motor housing. If the motor is seized or the gearbox is stripped but the housing is clean, we can sometimes rebuild the old unit and come in at the lower end of that range.

If the housing is cracked or the wiring harness shows heat damage, we source a new motor assembly and land toward the higher end. Either way, we test the full travel cycle - extend, retract, and mid-position hold - before we call the job done. If we find the arms are bent or the fabric is delaminating once we have the motor out and the awning moving freely, that shifts the repair into a full rebuild and the motor cost folds into the total rather than standing alone.

What if the RV frame is damaged around where the awning bolts on?

If the awning mounting rail pulled away cleanly and the sidewall behind it is intact, we handle the full rebuild on-site - new rail, new arms, new fabric if needed, sealed and torqued to spec. Where it gets more complicated is when the impact that wrecked the awning also bent or cracked the sidewall skin, buckled the underlying aluminum extrusion, or pushed the mounting screws through rotted substrate.

In those cases the awning repair is secondary to a structural fix we're not equipped to perform on a truck. We'll assess the mounting area during the job, document what we find, and refer you to an RV body shop or a dealer's frame tech before we button anything up - because reattaching an awning to a compromised wall just moves the failure point without solving it.

Can you get Carefree parts as fast as Lippert parts?

Both Carefree and Lippert Solera parts move through our supply chain quickly, though there are some differences worth knowing before we schedule. Lippert Solera hardware - arms, end caps, roller tubes - tends to ship fastest and we can usually have those components on the truck within a day or two of quoting.

Carefree hardware runs close behind, but Carefree replacement fabric takes a bit longer in some regions because it's cut to width and sourced through fewer distributors. When we quote your job, we give you the real lead time for your specific make, model, and fabric color rather than a best-case estimate, so the schedule we set is one we can actually meet.

Do you do awning repairs outside your direct-coverage metros?

Outside our direct service areas in our covered metros, we dispatch through a nationwide certified-tech partner network. When you reach out, describe your location and the damage - torn fabric, bent arms, broken hardware, or a full wind-collapse - and we'll check coverage for your area and connect you with the right tech.

Many of our network techs hold RVIA and RVDA certifications, and the rest bring years of hands-on RV repair experience. Most metro and suburban locations have coverage; genuinely remote areas occasionally fall outside the network's reach, and we'll tell you that upfront rather than leave you waiting. The more detail you give us about the rig and damage, the faster we can match you with someone who carries the right parts for your awning type.

What if wind damage happens again after we rebuild?

New damage from a future wind event falls outside our workmanship warranty, which covers defects in the repair itself - not weather events after the fact. Your RV insurance may cover repeat wind damage depending on your policy, so it's worth reviewing your declarations page before a storm season starts.

What we can do is rebuild with the right hardware: heavier-gauge arms where available, properly tensioned fabric, and functional wind sensors or automatic retract systems if your rig supports them. We'll also walk you through retract habits - most awning failures we see on second visits were preventable if the awning had been pulled in before the front hit. A well-rebuilt awning with good operator habits holds up; an awning left out in 40 mph gusts won't, regardless of who built it.

Can you convert a manual awning to electric as part of a wind-damage rebuild?

Yes, and rebuilding after wind damage is one of the better times to make that switch, since the fabric and arms are already coming off the rig anyway. We install Lippert and Carefree motor kits sized to your awning length - most conversions run $800-$1,400 depending on arm span and whether the existing mounting hardware can be reused or needs to come out with the damaged assembly.

The process involves removing the manual rafter arms, fitting the motorized cassette or tube drive, running a dedicated 12V circuit to the switch location, and calibrating the travel stops so the awning doesn't over-extend in either direction. If the fascia board or wall bracket took impact damage in the same storm, we address that before setting the new hardware, since a motor on a warped mount will wear out prematurely.

How do we know if the awning is worth rebuilding vs. buying a new one?

Rebuilds typically run $1,200-$3,800 depending on what the wind actually damaged - arms, roller tube, fabric, or the mounting hardware at the wall. New awnings with installation run $2,500-$5,500 depending on size and brand.

The 60% rule is our working threshold: if the rebuild estimate comes in under 60% of what a comparable new unit would cost installed, rebuilding usually makes sense. Where it gets more nuanced is when the fabric is sun-degraded beyond the wind damage, the roller tube is bent at the end cap rather than center, or the mounting rail pulled fasteners out of a rotted sidewall - any of those shift the math toward new. We price both options when we assess the rig so you're comparing real numbers, not guesses.

Top cities we serve for wind damage rebuild

Same flat-rate pricing in every city. Same RVIA-certified mobile crew. Same parts-on-truck approach so most calls finish in one visit.

Related services in this category

Often booked together with this repair. Same crew, same flat-rate, same on-site visit.

Ready to get your RV fixed?

Call live Monday through Saturday 7 AM to 7 PM. Emergency dispatch nights and weekends. Flat-rate quote before the truck rolls.

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